-Ran tests with focus at the top of the board and at the bottom. All of our foam products are proudly made in Britain in our very own 20,000 square foot manufacturing facility in the South East, ensuring quality and lowering our carbon footprint. When it comes to noise control, Cutfoam and Sound Zero offer an unrivalled service in foam led acoustic control. We offer small runs or ‘one offs’ and happy to discuss projects with you. Sample / Sales Demo Cases, Foam Inserts (for cases) With this machine’s 65,000psi jet of water we are able to cut different intricate shapes into our manufactured foams to create the ideal solution for your project. All this is coupled with excellent detail and clarity thanks to the fine tolerances and exceptional accuracy of the laser, whilst not affecting the properties and performance of the foam material. This means that should you require inserts, dunnage, foam packaging or any other form of foam product, you can source this from our manufacturing facility in Salisbury, Wiltshire. Compared to the complex water jet cutting process, the laser is significantly faster, more flexible and more efficient. Foam is the lifeblood of everything we do at Cutfoam, so we hate to see any of it go to waste. As a laser cutting material, the finest details with intricate motifs can be realised with laser processing, which would be impossible to achieve with a cutting plotter. Thanks, Russell. I believe you can't cut some foams because of the fumes it produces. Sfeomi 40W Laser Engraver 300 x 200mm CO2 Laser Cutter Machine USB Laser Engraving Machine Laser Cutting Machine LCD Display with USB Port 4.4 out of 5 stars 16 £399.99 £ 399 . Foam by Mail - Polyethylene Foam Sheets - 1.7LB Blue - foambymail.com; 1.7# Light Blue Polyethylene Foam (We purchased ours from www.amconfoam.com) Epilog Laser System; We used a 75-watt Fusion M2 32 with the following settings: Vector: Speed 18% // Power 100% // Freq 500. As your name implies, we can cut foam to any size or shape. Create custom made foam inserts for packaging and display solutions Foam » … Back to Top, No obligation (and no pressure) quotes for any case, Competitive pricing and full customisation options, Ideal for logos and branding to improve visual presentation, Can also be used for part numbers, identification and instructions (improving productivity), Exceptional accuracy and clarity of images / text, Longer lifespan and hard wearing compared with printing techniques, Almost limitless possibilities through CAD software integration, No impact on foams’ performance or properties, Can be used in conjunction with die cutting, CNC routing and water-jet techniques, Can be used on virtually any protective case foam, shadow board or insert, For full details on how GWP will treat your data, please view our. Foam Packaging / End Caps Cutting foam for organizing tools - often called "tool shadowing" - is fast becoming a very popular laser application. And perhaps most importantly, it allows another opportunity for raising awareness of your business. Foam letters and logos form a core part of our business and are often used for shop windows, displays and events. The Hobby Cell Foam cut good as well as the Office Depot board. We offer professional laser cutting and engraving with four best-in-class machines from our workshop in Shettleston, Glasgow. This machine is available with a 30watt, 50watt, 100watt and 200watt laser. Cases UK offer a bespoke foam insert design service as an optional extra for the inside of your Peli Case. Correx® Boxes / Packaging www.minibits.net - MDF bases, Vallejo paints, I-94 decals, Red Vectors MDF buildings, Raiden Miniatures, Militia Miniatures and more! The first method is commonly known as etching or engraving, a process in which the surface of the foam is heated to such a temperature that it chars the foam, creating a darker colour. A laser beam is the ideal tool for cutting foam. version. Therefore, creating bespoke shims (foil) of the required size and thickness. Foam Cutting: Water Jet, Laser Engraving & CNC. Original. Neither should you. Printed, Retail & POS I’ve cut EVA in the past with a 1500 mW LASER module too, so those settings sound quite comparable and show that low-power LASER’s cut EVA well. That's why we have our own, Cutfoam: foam supplier to the whole of the UK and Internationally. The laser cutter is a fantastic resource to crafters. Foam cutting with a … As data is fed into the foam laser etching equipment via the latest CAD software, there is almost no limit to the logos, text or images that can be achieved. Edges are sealed during the cutting operation, and your operators will really appreciate the ease and simplicity of the handling process. Cutting foam for organizing tools - often called "tool shadowing" - is fast becoming a very popular laser application. Saying that, it is usually possible to accurately replicate the vast majority of logos if large enough. Not only do we supply the foam to your specifications, but we can also give you options for cases and packaging too. Text can be produced surprisingly well, even at small sizes. We cut foam to size proudly right here in Britain in our very own 20,000 square foot manufacturing facility, not only ensuring quality but also lowering our carbon footprint. We also offer foam cutting services. In simple terms, the process involves a laser as a high energy source of radiation, irradiating the material / foam in a controlled manner. So, if you are interested in this low-cost way of adding important information – or the wow factor in terms of branding – to your case foam, please get in touch. The laser cutter is a fantastic resource to crafters. Field Marshal Posts: 10710. adhesive lamination; press cutting; foam saw; slitting; hand fabrication; oscillating knife; cnc router; foam water jet cutting; laser cutting; foam convoluting; die cutting; foam embossing; cad design; fefco codes and styles; jiffy foam. Foam and filter mat cutting with a laser machine will produce cleanly fused and sealed edges and is ideal for suitcase inserts or padding, seals and artistic applications like souvenirs or photo frames. Before we get started here are a few things you might need: A choice of materials for cutting Cookies Policy We offer you an unrivalled foam conversion service, designing and engineering our own diverse range of foam products and services both direct to the consumer and for Any constructive criticism in the comments will be gratefully accepted.Lately I'm doing more machining at TechShop SJ. Apart from these, laser cut foam is also used for artistic applications, … Laser Cut Foam Inserts for Tool Boxes: This is my first Instructable. At those settings I didn’t find any burning of the foam, and the shape came out pretty much as planned with just a little shrinkage at the edges. FoamWerks is a revolutionary set of tools designed to use with standard grade foam board up to 1/2″ (12.7mm) thick as a three dimensional medium for art projects, craft projects, architectural designs, 3D modelling, topography projects, hobby & RC planes, model railroading, fantasy board game sets and anything else where foam board needs to be cut with precision and accuracy. Many… The laser beam heats the material directly in its path, causing it to vaporize. « Reply #2 on: 12 June 2014, 06:56:15 PM » Probably because they're dead! Easy Peel. Our name might be Cutfoam but we have grown to do so much more, with in-house upholsterers, carpenters, acousticians, CNC operators, designers and so much more. Materials . It has a higher resistance to breakage and is light. As a result, I've been carrying a lot of cutting and measuring tools back and forth from home. Our laser cutter/engravers take material up to 300 x 600 mm such as Acrylic, felt, card, fab foam, veneer, engraving laminate and wood. At The Foam Guys, our experienced team offer a fast efficient service with a quick turn around process. We will never admit how much time we spent searching for tools. We use our Trotec Speedy 400 100w laser cutting machine. We can produce a single one off insert, up to a run of thousands. From the smallest hand cutting machines to the most sophisticated CNC Routers and CNC Machining lines in the business, Cutfoam has it all so you can trust we have just the tool for your foam cutting needs. They are manufactured to fit the precise shape of your equipment giving your case a great look and maximum protection. Picking Bins We are able to offer you foam cut to size in a vast range of colours and densities; particularly ideal for tool box foam inserts – with high quality properties that will keep your belongings safe and sound from damage. Postal & Fulfilment, Waterproof Cases How does Laser Cutting Work? Ideal for badges, card making, jewellery making, modelling and many more crafts. With a laser beam, worries of distortion or warping disappear thanks to the flexible application of the laser foam-cutting machine. So we turned to Universal Laser Systems to give us a hand with laser cutting foam HDU. That all quotations are completely no obligation. Laser cutting is the use of a high-powered laser to cut, etch and engrave your material. 95. Your Requirements With thicker foams (10mm+) we use a long focus lens to make the edge as straight as possible. At Just Lasered we are able to cut any design you can imagine. Merchandise. « Reply #9 on: 13 June 2014, 07:59:39 AM » I think the green laser I bought to drive feral pigeons away, by 'flashing' it close to them, is a 10mW (Milliwatt ?) Every one of our foam case inserts is custom designed by the largest and most dynamic foam design team in the UK. Can anyone offer any experience on laser cutting foam, or a good strategy for finding the best settings for a laser in general? It can be used for batch identification, warnings and instructions. Check out our client list! Cut custom components including Washers, cogs, instrument panels Engineering » Fashion & Textiles - Laser cutting fabric. You can work directly from the design program, which is very important especially in the area of rapid prototyping. Here is a rough idea of cost excluding materials. Precise foam cutting with Trotec laser cutters. Laser cut foam inserts is mainly used for packaging, protection and presentation of products and provides a fast, professional and cost-effective alternative to other conventional machining methods. Block London takes an innovative approach to making foam-coated furniture without limits, offering a world of possibilities. Laser cutting by Artists – for Artists and Small Business – Finally! That was fine for basic shapes (cut outs for wagons), but wouldn't really work for more complex shapes around locos etc. Foam is used for many different applications including suitcase inserts or padding, seals and artistic applications like souvenirs or photo frames. Laser cut foam /etching is a low-cost way to enhance virtually any protective foam your business uses, including protective case inserts, shadow boards, retail foam packs and much more besides. We have four machines with a variety of laser power meaning whatever your material and your application we have the perfect machine for you. Check out our foam conversion services here: Foam is the lifeblood of everything we do at Cutfoam, so we hate to see any of it go to waste. Through the lamination of several foam layers we have produced: bespoke foam trays, tray toppers, and carrying aids. I have a project that I would quite like to laser cut some foam for. Tag Archives: laser cut foam uk Where Can I find Custom Foam Inserts for My Peli Case? Laser cutting by Artists – for Artists and Small Business – Finally! trade. Transit / Industrial We offer you an unrivalled foam conversion service, designing and engineering our own diverse range of foam products and services both direct to the consumer and for. 99 -Set the laser driver to 1amp (which will normally give about 1.1W of output power).-Ran tests at various speeds. Our reviews. We pride ourselves on making this process as flexible to our customers as possible, meaning you can have as much or as little input to the project as you like. TechSoft's range of Plastazote for Laser Cutting. When any material is burned and vaporized, it gives off certain gaseous byproducts called effluent. In contrast to printed and / or stencilled ink-based printing and marking techniques, foam laser engraving has a much longer lifespan and is far more resistant to scuffs and scratches. Due to focal distance of the laser and the ‘hourglass’ shape of the focal length, achieving a perfect 90 degree cut edge is difficult to achieve in comparison with die cutting. What can be cut? The diversity of applications is huge, from personalizing products to the demands of fashion and design industries with cutting … It can be used to simply enhance your foams aesthetic appearance. Laser cut foam, custom made inserts. If you want to supply your own it’s best to get in touch first to find out if it can be used. Cut any design you can imagine engraving with four best-in-class machines from our workshop Shettleston! 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